Correo Electrónico
DNINFOA - SIA
Bibliotecas
Convocatorias
Identidad U.N.
Publicado
Determination of residual stresses in thermal barrier coating due to the amount of CMAS infiltration
Determinación de esfuerzos residuales en un recubrimiento de barrera térmica debido a la cantidad infiltrada de CMAS
DOI:
https://doi.org/10.15446/dyna.v87n215.86941Palabras clave:
Thermal barrier coating (TBC), residual stress, thermal spraying, Calcium–Magnesium–Alumino Silicates (CMAS). (en)Recubrimiento de barrera térmica (TBC), esfuerzos residuales, rociado térmico, óxidos fundidos de calcio, magnesio, aluminio y silicio (CMAS). (es)
Descargas
In this work, we present the effect of the amount of CMAS infiltration into YSZ of Thermal barrier coatings (TBC) on the magnitude of residual stresses. The (TBC) were deposited by thermal spraying of CoNiCrAlY (Bond Coat-BC) and YSZ (Top Coat-TC) powders. The deposition of the BC was through the high velocity oxygen fuel (HVOF) system. The TC was deposited via an atmospheric plasma-spraying gun (APS). The TBCs were heat treated at 1250 °C, with a CMAS attack at a concentration of 10 mg/cm².The attack exposure was for 2 and 4 hours respectively. In this evaluation, the measured parameter was the magnitude of the residual stress state in Yttria Stabilized Zirconia (YSZ). The residual stress profiles were obtained using the Modified Layer Removal Method for Duplex Coatings (MRCMRB) and the Noda equations. An increase of 26.446 MPa was determined for 2 hours of thermal treatment and 30.743 MPa for 4 hours.
Este trabajo muestra el efecto de la cantidad infiltrada de CMAS en el YSZ del TBC sobre la magnitud de los residuales. El recubrimiento de barrera térmica (TBC) fue fabricado mediante rociado térmico de dos capas, CoNiCrAlY y zirconia estabilizada con itria (YSZ). La capa metálica de enlace (BC) fue depositada mediante una pistola de rociado a alta velocidad por combustión de oxigeno (HVOF), mientras que la cerámica (TC) mediante rociado por plasma atmosférico (APS). Los TBC’s fueron tratados térmicamente con una temperatura de 1250 °C, con un ataque de CMAS con concentración de 10 mg/cm², durante 2 y 4 horas, respectivamente, con el fin de evaluar el efecto de la cantidad infiltrada de CMAS sobre la magnitud del estado de esfuerzos residuales del TC (YSZ). El estado de esfuerzos del recubrimiento fue determinado mediante el método de remoción de capa modificada para recubrimiento bicapa (MRCMRB) y las ecuaciones de Noda. Se determinó un incremento de 26,446 MPa durante 2 horas de tratamiento térmico y 30,743 MPa durante 4 horas.
Referencias
Habibi, M.H., Wang, L. and Guo, S.M., Evolution of hot corrosion resistance of YSZ, Gd2Zr2O7, and Gd2Zr2O7 + YSZ composite thermal barrier coatings in Na2SO4 + V2O5 at 1050 °C. Journal of the European Ceramic Society, 32, pp. 1635-1642, 2012. DOI: 10.1016/j.jeurceramsoc.2012.01.006
Rajendran, R., Gas turbine coatings - An overview, Engineering Failure Analysis, 26, pp. 355-369, 2012. DOI: 10.1016/J.ENGFAILANAL.2012.07.007
Weyant, C.M., Almer, J. and Faber, K.T., Through-thickness determination of phase composition and residual stresses in thermal barrier coatings using high-energy X-rays. Acta Materialia, 58, pp. 943-951, 2010. DOI: 10.1016/j.actamat.2009.10.01
Jang, H.J., Park, D.H., Jung, Y.G., Jang, J.C. et al., Mechanical characterization and thermal behavior of HVOF-sprayed bond coat in thermal barrier coatings (TBCs). Surface & Coatings Technology, 200, pp. 4355-4436, 2006. DOI: 10.1016/j.surfcoat.2005.02.170
Zhao, L. and Lugscheider, E., High velocity oxy-fuel spraying of a NiCoCrAlY and an intermetallic NiAl-TaCr alloy. Surface and Coatings Technology, 149, pp. 231-235, 2002. DOI: 10.1016/S0257-8972(01)01444-X
Gómez-García, J., Poza, P. y Utrilla, V., Crecimiento y caracterización de recubrimientos cerámicos con aplicaciones como barreras térmicas. Boletín de la Sociedad Española de Cerámica y Vidrio, 45(2), pp. 70-74, 2006. DOI: 10.3989/cyv.2006.v45.i2.315.
Teixeira, V., Andritschky, M., Fischer, W., Buchkremer, H.P. and Stöver, D., Effects of deposition temperature and thermal cycling on residual stress state in zirconia-based thermal barrier coatings. Surface and Coatings Technology, 120-121, pp. 103-111, 1999. DOI: 10.1016/S0257-8972(99)00341-2.
Hashmi, M.S.J., Pappalettere, C. and Ventola, F., Residual stresses in structures coated by a high velocity oxy-fuel technique. Journal of Materials Processing Technology. 75, pp. 81-86, 1998. DOI: 10.1016/S0924-0136(97)00295-1
Widjaja, S., Limarga, A.M. and Yip, T.H. Modeling of residual stresses in a plasma-sprayed zirconia y alumina functionally graded-thermal barrier coating. Thin Solid Films, 434, pp. 216-227, 2003. DOI: 10.1016/S0040-6090(03)00427-9
Bansal, P., Shipway, P.H. and Leen, S.B., Residual stresses in high-velocity oxy-fuel thermally sprayed coatings - Modelling the effect of particle velocity and temperature during the spraying process. Acta Materialia, 55, pp. 5089-5101, 2007. DOI: 10.1016/j.actamat.2007.05.031
Lima. R.C. and Guilemany, J.M., Adhesion improvements of Thermal Barrier Coatings with HVOF thermally sprayed bond coats. Surface & Coatings Technology, 201, pp. 4694-4701, 2007. DOI: 10.1016/j.surfcoat.2006.10.005
Taymaz, I., The effect of thermal barrier coatings on diesel engine performance. Surface & Coatings Technology, 201, pp. 5249-5252, 2007. DOI: 10.1016/j.surfcoat.2006.07.123
Loganathan, A. and Gandhi, A.S., Effect of phase transformations on the fracture toughness of t´ yttria stabilized zirconia. Materials Science & Engineering: A, 556, pp. 927-935, 2012. DOI: 10.1016/j.msea.2012.07.095
Khor, K.A. and Gu, Y.W., Effects of residual stress on the performance of plasma sprayed functionally graded ZrO2:NiCoCrAlY coatings. Materials Science and Engineering, A277, pp. 64-76, 2000. DOI: 10.1016/S0921-5093(99)00565-1
Wellman, R., Whitman, G. and Nicholls, J.R., CMAS corrosion of EB PVD TBCs: identifying the minimum level to initiate damage. International Journal of Refractory Metals & Hard Materials, 28, pp. 124-132, 2010. DOI: 10.1016/j.ijrmhm.2009.07.005
Mercer, C., Faulhaber, S., Evans, A.G. and Darolia, R.A., Delamination mechanism for thermal barrier coatings subject to calcium-magnesium-alumino-silicate (CMAS) infiltration. Acta Materialia, 53, pp. 1029-1039, 2005. DOI: 10.1016/j.actamat.2004.11.028
Shan, X., Luo, L, Chen, W., Zou, Z, Guo, F., He, L., Zhang, A., Zhao, X. and Xiao, P., Pore filling behavior of YSZ under CMAS attack: implications for designing corrosion‐resistant thermal barrier coatings. Journal of the American Ceramic Society, 101, pp. 5756-5770, 2018. DOI: 10.1111/jace.15790
Naraparaju, R., Chavez, J.J.G., Schulz, U. and Ramana, C.V., Interaction and infiltration behavior of Eyjafjallajökull, Sakurajima volcanic ashes and a synthetic CMAS containing FeO with/in EB-PVD ZrO2-65 wt. % Y2O3 coating at high temperature, Acta Materialia, 136, pp. 164-180, 2017. DOI: 10.1016/j.actamat.2017.06.055
Bhattacharyya, A. and Maurice, D., Residual stresses in functionally graded thermal barrier coatings. Mechanics of Materials, 129, pp. 50-56, 2018. DOI: 10.1016/j.mechmat.2018.11.002
Ng, H.W. and Gan, Z., A finite element analysis technique for predicting as-sprayed residual stresses generated by the plasma spray coating process. Finite Elements in Analysis and Design, 41, pp. 1235-1254, 2005. DOI: 10.1016/j.finel.2005.02.002
Lima, C.R.C., Nin, J. and Guilemany, J.M., Evaluation of residual stresses of thermal barrier coatings with HVOF thermally sprayed bond coats using the Modified Layer Removal Method (MLRM). Surface & Coatings Technology, 200, pp. 5963-5972, 2006. DOI: 10.1016/j.surfcoat.2005.09.016
Noda, N., Hernarski, R.B. and Tanigawa, Y., Thermal Stress, 2nd ed., Taylor and Francis, New York, USA, 2003, pp. 29-76.
Yáñez-Contreras, P., Barceinas-Sánchez, J., Poblano-Salas, C., Medina-Flores, J., Garcia-Garcia, A. and Dominguez-Lopez, I., Study of the evolution of residual stresses due to glassy deposits (CMAS) attack in thermal barrier coatings. DYNA, 91(5), pp. 554-559, 2016. DOI: 10.6036/7907
Wu, J., Guo, H., Gao, Y. and Gong, S., Microstructure and thermo-physical properties of yttria stabilized zirconia coatings with CMAS deposits. Journal of the European Ceramic Society, 31, pp. 1881-1888, 2011. DOI: 10.1016/j.jeurceramsoc.2011.04.006
Armengol-González, S., Caracterización microestructural y mecánica de barreras térmicas por APS y EB-PVD degradadas por fatiga térmica y por contacto, Tesis, Departamento de Ingeniería de Materiales, Universidad Politécnica de Cataluña, Barcelona, España, [en línea]. 2006. Disponible en: http://upcommons.upc.edu/handle/2099.1/3196
Hui, D., Guan-Jun, Y., Hong-Neng, C., Hang, D., Cheng-Xin, L. y Chang-Jiu, L., The influence of temperature gradient across YSZ on thermal cyclic lifetime of plasma-sprayed thermal barrier coatings. Ceramics International, 41 (9A), pp. 11046-11056, 2015. DOI: 10.1016/j.ceramint.2015.05.049
Busso, E.P., Lin, J., Sakurai, S. and Nakayama, M., A mechanistic study of oxidation-induced degradation in a plasma-sprayed thermal barrier coating system. Part I: model formulation. Acta Materialia, 49, pp. 1515-1528, 2001. DOI: 10.1016/S1359-6454(01)00061-1
Ahrens, M., Vassen, R. and Stöver, D., Stress distributions in plasma-sprayed thermal barrier coatings as a function of interface roughness and oxide scale thickness. Surface and Coatings Technology, 161, pp. 26-35, 2001. DOI: 10.1016/S0257-8972(02)00359-6
Cómo citar
IEEE
ACM
ACS
APA
ABNT
Chicago
Harvard
MLA
Turabian
Vancouver
Descargar cita
CrossRef Cited-by
1. Zachary Stein, Ravisankar Naraparaju, Uwe Schulz, Laurene Tetard, Seetha Raghavan. (2023). Residual stress effects of CMAS infiltration in high temperature jet engine ceramic coatings captured non-destructively with confocal Raman-based 3D rendering. Journal of the European Ceramic Society, 43(4), p.1579. https://doi.org/10.1016/j.jeurceramsoc.2022.11.003.
2. Huwei Dai, Anshun Xie, Lang Gao, Junhong Zhang, Xueling Zhang, Jiewei Lin. (2024). Effect of CMAS penetration behavior on stress evolution in TBCs under three-dimensional temperature gradients. Ceramics International, 50(1), p.660. https://doi.org/10.1016/j.ceramint.2023.10.144.
3. Niranjan Patra, Prathipati Ramesh, Omar Cedillos-Barraza. (2025). Advances in Mechanical Coating. Materials Horizons: From Nature to Nanomaterials. , p.37. https://doi.org/10.1007/978-981-96-7484-8_2.
4. Hyokyeong Kim, Jongwook Kwak, Jinyong Lee, Insu Kim, Jiwoong Kim. (2025). Development of innovative MAX phase bond coats for thermal barrier coatings using multi-scale simulations. Journal of Materials Research and Technology, 36, p.5355. https://doi.org/10.1016/j.jmrt.2025.04.189.
Dimensions
PlumX
Visitas a la página del resumen del artículo
Descargas
Licencia
Derechos de autor 2020 DYNA
Esta obra está bajo una licencia internacional Creative Commons Atribución-NoComercial-SinDerivadas 4.0.
El autor o autores de un artículo aceptado para publicación en cualquiera de las revistas editadas por la facultad de Minas cederán la totalidad de los derechos patrimoniales a la Universidad Nacional de Colombia de manera gratuita, dentro de los cuáles se incluyen: el derecho a editar, publicar, reproducir y distribuir tanto en medios impresos como digitales, además de incluir en artículo en índices internacionales y/o bases de datos, de igual manera, se faculta a la editorial para utilizar las imágenes, tablas y/o cualquier material gráfico presentado en el artículo para el diseño de carátulas o posters de la misma revista.
