Published

2022-08-25

Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation

Efecto de la temperatura en un reactor vórtice para cavitación hidrodinámica

DOI:

https://doi.org/10.15446/ing.investig.93419

Keywords:

Computational fluid dynamics, hydrodynamic cavitation, heavy crude oil (en)
Mecánica de fluidos computacional, cavitación hidrodinámica, petróleo pesado (es)

Downloads

Authors

The oil and gas sector has recently shown an interest in hydrodynamic cavitation for oil enhancement, as it allows reducing transportation and refinement costs. This work presents a fluid-dynamic study of Colombian oil at different temperatures passing through a vortex reactor. First, an experimental design was elaborated, establishing the temperature and quantity of the injected hydrogen donor as factors and the final viscosity of oil as the response. Then, a numerical model was developed in the Ansys Fluent software using multiphase models, where the required properties of the fluid were obtained via laboratory tests and the Aspen HYSYS software. The results obtained from numerical experimentation were analyzed, and it was observed that the final viscosity was less affected by the temperature than by the hydrogen donor. Moreover, numerical modeling showed an exponential relation between vapor generation and temperature. The experimental and numerical data were compared, and it was found that the temperatures established in the experimental design were not high enough to generate a significant amount of vapor, which is why the decrease in viscosity was lower.

Últimamente, el sector de petróleo y gas ha mostrado interés en la cavitación hidrodinámica para la mejora del petróleo, ya que esta permite reducir los costos de transporte y refinamiento. Este trabajo presenta un estudio fluidodinámico de petróleo colombiano a diferentes temperaturas mientras pasa por un reactor vórtice. Primero se realizó un diseño experimental, estableciendo la temperatura y la cantidad de donante de hidrógeno inyectado como factores y la viscosidad final del aceite como respuesta. Luego se desarrolló un modelo numérico en el software Ansys Fluent utilizando modelos multifase, donde se obtuvieron las propiedades requeridas del fluido mediante pruebas de laboratorio y el software Aspen HYSYS. Se analizaron los resultados de la experimentación numérica y se observó que la viscosidad final se vio menos afectada por la temperatura que por el donante de hidrógeno. Asimismo, el modelado numérico mostró una relación exponencial entre la generación de vapor y la temperatura. Se compararon los datos experimentales y numéricos, y se encontró que las temperaturas establecidas en el diseño experimental no eran lo suficientemente altas para generar una cantidad significativa de vapor, por lo que la reducción de la viscosidad fue menor.

References

Askarian, M., Vatani, A., and Edalat, M. (2017). Heavy oil upgrading via hydrodynamic cavitation in the presence of an appropriate hydrogen donor. Journal of Petroleum Science and Engineering, 151, 55-61. https://doi.org/10.1016/j.petrol.2017.01.037

Avvaru, B., Venkateswaran, N., Uppara, P., Iyengar, S. B., and Katti, S. S. (2018). Current knowledge and potential applications of cavitation technologies for the petroleum industry. Ultrasonics Sonochemistry, 42, 493-507. https://doi.org/10.1016/j.ultsonch.2017.12.010

ASTM International. (2017). ASTM D1298-12b: Standard test method for density, relative density, or API gravity of crude petroleum and liquid petroleum products by hydrometer method. ASTM International.

ASTM International. (2020). ASTM D86-20b: Standard test method for distillation of petroleum products and liquid fuels at atmospheric pressure. ASTM International.

ASTM International. (2021). ASTM D445-21: Standard test method for kinematic viscosity of transparent and opaque liquids (and calculation of dynamic viscosity). ASTM International.

Barona-Mejía, A. S., Gómez-Díaz, S., Aguilar-Bedoya, J., Rubio-Clemente, A., and Chica-Arrieta, E. L. (2021). Cavitación en perfiles hidrodinámicos para turbinas hidrocinéticas. Revista UIS Ingenierías, 20(2), 85-96. https://doi.org/10.18273/revuin.v20n2-2021008

Brennen, C. E. (1995). Cavitation and bubble dynamics. Oxford University Press. https://doi.org/10.1017/CBO9781107338760

Cappa, E. F., Moll, F., Coussirat-Núñez, M., Gandolfo, E., Fontanals-García, A., and Guardo-Zabaleta, A. (2014). Estudio de sensibilidad de parámetros de modelos en flujos cavitantes en régimen no estacionario. Mecánica Computacional, XXXIII(2), 93-107. https://cimec.org.ar/ojs/index.php/mc/article/view/4620

Darbandi, M., and Sadeghi, H. (2009). A study on flow through an orifice with prediction of cavitation and hydraulic flip. Proceedings of the ASME Fluids Engineering Division Summer Conference 2009, FEDSM2009, 2, 381-386. https://doi.org/10.1115/FEDSM2009-78448

Dular, M. (2015). Hydrodynamic cavitation damage in water at elevated temperatures. Wear, 346-347, 78-86. https://doi.org/10.1016/j.wear.2015.11.007

Freitas, C. J. (2002). The issue of numerical uncertainty. Applied Mathematical Modelling, 26(2), 237-248. https://doi.org/10.1016/S0307-904X(01)00058-0

Ge, M., Zhang, G., Petkovšek, M., Long, K., and Coutier-Delgosha, O. (2022). Intensity and regimes changing of hydrodynamic cavitation considering temperature effects. Journal of Cleaner Production, 338, 130470. https://doi.org/10.1016/j.jclepro.2022.130470

Gogate, P. R., and Pandit, A. B. (2000). Engineering design methods for cavitation reactors II: Hydrodynamic cavitation. AIChE Journal, 46, 1641-1649. https://doi.org/10.1002/aic.690460815

Moll, F., Manuele, D., Coussirat-Núñez, M., Cappa, E., Gandolfo, E., Guardo-Zabaleta, A., and Fontanals-García, A. (2012). Optimización de un banco de ensayos de cavitación mediante fluidodinámica computacional. Mecánica Computacional, XXXI, 3661-3676. https://upcommons.upc.edu/bitstream/handle/2117/17056/Mecanica%20Computacional%20XXXI%20(2012)%203661%20-%203676.pdf

Moll, F., Manuele, D. E., Coussirat-Núñez, M. G., Guardo-Zabaleta, A., and Fontanals-García, A. (2011). Caracterización del tipo de cavitación mediante CFD. Mecánica Computacional, XXX, 435-450. https://upcommons.upc.edu/bitstream/handle/2117/15553/Mecanica%20Computacional%20XXX%20(2011)%20435%20-%20450.pdf

Montes, D., Cortés, F. B., and Franco, C. A. (2018). Reduction of heavy oil viscosity through ultrasound cavitation assisted by NiO nanocrystals-functionalized SiO2 nanoparticles. DYNA, 85(207), 153-160. https://doi.org/10.15446/dyna.v85n207.71804

Nouri, N. M., Mirsaeedi, S. M. H., and Moghimi, M. (2010). Large eddy simulation of natural cavitating flows in Venturi-type sections. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 225, 369-381. https://doi.org/10.1243/09544062JMES2036

Nurick, W. H. (1976). Orifice cavitation and its effect on spray mixing. Journal of Fluids Engineering, 98(2), 681-687. https://doi.org/10.1115/1.3448785

Olaya-Escobar, D. R., Quintana-Jiménez, L. A., González-Jiménez, E. E., and Olaya-Escobar, E. S. (2020). Ultrasound applied in the reduction of viscosity of heavy crude oil. Revista Facultad de Ingenieria, 29(54), e11528. https://doi.org/10.19053/01211129.v29.n54.2020.11528

Payri, R., García, J. M., Salvador, F. J., and Gimeno, J. (2005). Using spray momentum flux measurements to understand the influence of diesel nozzle geometry on spray characteristics. Fuel, 84(5), 551-561. https://doi.org/10.1016/j.fuel.2004.10.009

Petkovšek, M., and Dular, M. (2013). IR measurements of the thermodynamic effects in cavitating flow. International Journal of Heat and Fluid Flow, 44, 756-763. https://doi.org/10.1016/j.ijheatfluidflow.2013.10.005

Quan, K. M., Avvaru, B., and Pandit, A. B. (2011). Measurement and interpretation of cavitation noise in a hybrid hydrodynamic cavitating device. AIChE Journal, 57(4), 861-871. https://doi.org/10.1002/aic.12323

Quiroga, R., González-Estrada, O. A., and González-Silva, G. (2021). Efecto de la temperatura en la fracción de vapor del crudo pesado en el reactor Vortex de cavitación hidrodinámica mediante CFD. Ciencia en Desarrollo, 12(2), 57-65. https://doi.org/10.19053/01217488.v12.n2.2021.13418

Salvador, G. P., and Frankel, S. H. (2004, June 28-July 1). Numerical modeling of cavitation using fluent: Validation and parametric studies [Conference presentation]. 34th AIAA Fluid Dynamics Conference and Exhibit, Portland, OR, USA. https://doi.org/10.2514/6.2004-2642

Šarc, A., Stepišnik-Perdih, T., Petkovšek, M., and Dular, M. (2017). The issue of cavitation number value in studies of water treatment by hydrodynamic cavitation. Ultrasonics Sonochemistry, 34, 51-59. https://doi.org/10.1016/j.ultsonch.2016.05.020

Sauer, J., and Schnerr, G. H. (2000). Unsteady cavitating flow - A new cavitation model based on a modified front capturing method and bubble dynamics [Conference presentation]. 2000 ASME Fluids Engineering Summer Conference, Boston, MA, USA. https://publikationen.bibliothek.kit.edu/27552000

Sawarkar, A. N. (2019). Cavitation induced upgrading of heavy oil and bottom-of-the-barrel: A review. Ultrasonics Sonochemistry, 58, 104690. https://doi.org/10.1016/j.ultsonch.2019.104690

Senthil Kumar, P., Siva Kumar, M., and Pandit, A. B. (2000). Experimental quantification of chemical effects of hydrodynamic cavitation. Chemical Engineering Science, 55(9), 1633-1639. https://doi.org/10.1016/S0009-2509(99)00435-2

Shi, H., Li, M., Nikrityuk, P., and Liu, Q. (2019). Experimental and numerical study of cavitation flows in venturi tubes: From CFD to an empirical model. Chemical Engineering Science, 207, 672-687. https://doi.org/10.1016/j.ces.2019.07.004

Singhal, A. K., Athavale, M. M., Li, H., and Jiang, Y. (2002). Mathematical basis and validation of the full cavitation model. Journal of Fuids Engineering, 12(3), 617-624. https://doi.org/10.1115/1.1486223

Sou, A., Biçer, B., and Tomiyama, A. (2014). Numerical simulation of incipient cavitation flow in a nozzle of fuel injector. Computers and Fluids, 103, 42-48. https://doi.org/10.1016/j.compfluid.2014.07.011

Sun, X., Park, J. J., Kim, H. S., Lee, S. H., Seong, S. J., Om, A. S., and Yoon, J. Y. (2018). Experimental investigation of the thermal and disinfection performances of a novel hydrodynamic cavitation reactor. Ultrasonics Sonochemistry, 49, 13-23. https://doi.org/10.1016/j.ultsonch.2018.02.039

Yang, Z., Zhang, C., Gu, S., Han, P., and Lu, X. (2013). Upgrading vacuum residuum by combined sonication and treatment with a hydrogen donor. Chemistry and Technology of Fuels and Oils, 48(6), 426-435. https://doi.org/10.1007/s10553-013-0391-2

How to Cite

APA

González-Estrada, O. A., Rojas Nova, M. A. . & González Silva, G. (2022). Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation. Ingeniería e Investigación, 42(3), e93419. https://doi.org/10.15446/ing.investig.93419

ACM

[1]
González-Estrada, O.A., Rojas Nova, M.A. and González Silva, G. 2022. Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation. Ingeniería e Investigación. 42, 3 (Feb. 2022), e93419. DOI:https://doi.org/10.15446/ing.investig.93419.

ACS

(1)
González-Estrada, O. A.; Rojas Nova, M. A. .; González Silva, G. Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation. Ing. Inv. 2022, 42, e93419.

ABNT

GONZÁLEZ-ESTRADA, O. A.; ROJAS NOVA, M. A. .; GONZÁLEZ SILVA, G. Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation. Ingeniería e Investigación, [S. l.], v. 42, n. 3, p. e93419, 2022. DOI: 10.15446/ing.investig.93419. Disponível em: https://revistas.unal.edu.co/index.php/ingeinv/article/view/93419. Acesso em: 23 mar. 2026.

Chicago

González-Estrada, Octavio Andrés, Mauricio Andrés Rojas Nova, and Germán González Silva. 2022. “Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation”. Ingeniería E Investigación 42 (3):e93419. https://doi.org/10.15446/ing.investig.93419.

Harvard

González-Estrada, O. A., Rojas Nova, M. A. . and González Silva, G. (2022) “Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation”, Ingeniería e Investigación, 42(3), p. e93419. doi: 10.15446/ing.investig.93419.

IEEE

[1]
O. A. González-Estrada, M. A. . Rojas Nova, and G. González Silva, “Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation”, Ing. Inv., vol. 42, no. 3, p. e93419, Feb. 2022.

MLA

González-Estrada, O. A., M. A. . Rojas Nova, and G. González Silva. “Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation”. Ingeniería e Investigación, vol. 42, no. 3, Feb. 2022, p. e93419, doi:10.15446/ing.investig.93419.

Turabian

González-Estrada, Octavio Andrés, Mauricio Andrés Rojas Nova, and Germán González Silva. “Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation”. Ingeniería e Investigación 42, no. 3 (February 10, 2022): e93419. Accessed March 23, 2026. https://revistas.unal.edu.co/index.php/ingeinv/article/view/93419.

Vancouver

1.
González-Estrada OA, Rojas Nova MA, González Silva G. Effect of Temperature on a Vortex Reactor for Hydrodynamic Cavitation. Ing. Inv. [Internet]. 2022 Feb. 10 [cited 2026 Mar. 23];42(3):e93419. Available from: https://revistas.unal.edu.co/index.php/ingeinv/article/view/93419

Download Citation

CrossRef Cited-by

CrossRef citations1

1. D. V. Nikishin, B. V. Peshnev, A. I. Nikolaev. (2025). Effect of cavitation on the structural characteristics of oil asphaltenes. Fine Chemical Technologies, 20(5), p.483. https://doi.org/10.32362/2410-6593-2025-20-5-483-496.

Dimensions

PlumX

Article abstract page views

611

Downloads

Download data is not yet available.

Most read articles by the same author(s)