Published

2006-01-01

Producing fuel alcohol by extractive distillation: Simulating the process with glycerol

Producción de alcohol carburante por destilación extractiva: Simulación del proceso con glicerol

DOI:

https://doi.org/10.15446/ing.investig.v26n1.14675

Keywords:

deshidratación de bioetanol, destilación extractiva, glicerol, alcohol carburante, simulación (en)
deshidratación de bioetanol, destilación extractiva, glicerol, alcohol carburante, simulación (es)

Authors

  • Ana María Uyazán Universidad Nacional de Colombia
  • Iván Dario Gil Universidad Nacional de Colombia
  • Jaime Aguilar Universidad Nacional de Colombia
  • Gerardo Rodríguez Niño Universidad Nacional de Colombia
  • Luis A Caicedo Mesa Universidad Nacional de Colombia

Downstream separation processes in biotechnology form part of the stages having most impact on a product's final cost. The tendency throughout the world today is to replace fossil fuels with those having a renewable origin such as ethanol; this, in turn, produces a demand for the same and the need for optimising fermentation, treating vinazas and dehydration processes. The present work approaches the problem of dehydration through simulating azeotropic ethanol extractive distillation using glycerol as separation agent. Simulations were done on an Aspen Plus process simulator (Aspen Tech version 11.1). The simulated process involves two distillation columns, a dehydrator and a glycerol recuperation column. Simulation restrictions were ethanol's molar composition in dehydrator column distillate and the process's energy consumption. The effect of molar reflux ratio, solvent-feed ratio, solvent entry and feed stage and solvent entry temperature were evaluated on the chosen restrictions. The results showed that the ethanol-water mixture dehydration with glycerol as separation agent is efficient from the energy point of view.

Los procesos de separación downstream en biotecnología hacen parte de las etapas que más inciden en el costo final del producto. En el mundo, la tendencia a reemplazar los combustibles fósiles por aquellos de origen renovable como el etanol, genera una demanda del mismo y la necesidad de optimizar los procesos de fermentación, tratamiento de vinazas y deshidratación. El presente trabajo aborda el problema de la deshidratación a través de la simulación del proceso de destilación extractiva de etanol azeotrópico utilizando glicerol como agente de separación. Las simulaciones fueron realizadas con el simulador de procesos Aspen Plus®, de Aspen Tech versión 11.1. El proceso simulado involucra dos columnas de destilación, una deshidratadora y una de recuperación de glicerol. Las restricciones de las simulaciones fueron la composición molar de etanol en el destilado de la columna deshidratadora y el consumo energético del proceso. Se evaluó el efecto de la relación molar de reflujo, la relación solvente alimento, la etapa de entrada de solvente y de alimento, la temperatura de entrada de solvente, sobre las restricciones elegidas. Los resultados muestran que el proceso de deshidratación de la mezcla etanol-agua con glicerol es eficiente desde el punto de vista energético.

References

Barba, D., Brandani, V., y Di Giacomo, G., Hyperazeotropic ethanol salted-out by extractive distillation., Theorical evaluation and experimental check, Chemical Engineering Science, V. 40, No. 12, 1985, pp. 2287-2292. DOI: https://doi.org/10.1016/0009-2509(85)85130-7

Batista, E., y Meirelles, A., Simulation and Thermal Integration SRV in Extractive Distillation Column, Journal of Chemical Engineering of Japan, Vol. 30, No. 1, 1997, pp 45-51. DOI: https://doi.org/10.1252/jcej.30.45

Black, C., Distillation modeling of ethanol recovery and dehydration processes for ethanol and gasohol, Chemical Engineering Progress, Vol. 76, 1980, pp. 78-85.

Black, C., y Distler, D., Dehydration of Aqueous Ethanol Mixtures by Extractive Distillation. Extractive and azeotropic distillation, Advances in chemistry series, Vol. 115, 1972, pp. 1-15. DOI: https://doi.org/10.1021/ba-1972-0115.ch001

Carmo, M. J., y Gubulin, J. C., Ethanol-Water Adsorption on commercial 3A zeolites: kinetic and thermodynamic data, Brazilian Journal of Chemical Engineering. Vol. 14, No. 3, Sep. 1997. DOI: https://doi.org/10.1590/S0104-66321997000300004

Chianese, A., y Zinnamosca, F., Ethanol dehydration by azeotropic distillation with mixed solvent entrainer., The Chemical Engineering Journal., Vol. 43, 1990, pp. 59-65. DOI: https://doi.org/10.1016/0300-9467(90)80001-S

Gurmukh, D., Comparison of membrane processes with distillation for alcohol/water separation., Journal of membrane science., Vol. 12, 1982, pp. 1-26. DOI: https://doi.org/10.1016/0376-7388(82)80001-X

Hanson, N., Lynn y Scott, D., Multieffect extractive distillation for separating aqueous azeotropes., Industrial Engineering Chemical Process Des. Dev., Vol. 25, 1988, pp. 936-941. DOI: https://doi.org/10.1021/i200035a017

Jacques, K. Lyons, T. and Kelsall, D., The Alcohol Textbook, 3rd edition, Nottingham University Press, 1999, capitulos: 17 y 19.

K-Engineering, Inc. Dehydrate ethanol without distillation., Chemical Engineering, Oct. 1993, pp. 155.

Lee, F, y Pahl, R.H., Solvent Screening Study and conceptual extractive distillation process to produce anhydrous ethanol from fermentation broth., Industrial Engineering Process Des. Dev., Vol. 24, 1985, pp. 168-172. DOI: https://doi.org/10.1021/i200028a029

Lee, et al., Dehydration of alcohol with extractive distillation., United States Patent 4,559,109., Diciembre 1985.

Ligero, E.L. y Ravagnani, T.M.K., Dehydration of ethanol with salt extractive distillation - a comparative analysis between processes with salt recovery, Chemical Engineering and Processing, Vol. 42, 2003, pp. 543-552. DOI: https://doi.org/10.1016/S0255-2701(02)00075-2

Llano, M. y Aguilar, J., Modeling and simulation of saline extractive distillation columns for the production of absolute ethanol. Computers and Chemical Engineering., V. 27, No. 4, 2003, pp. 527-549. DOI: https://doi.org/10.1016/S0098-1354(02)00215-6

Madson, P. y Monceaux, D., The Alcohol Textbook. Chapter 17., Fuel Ethanol Production, KATZEN International Inc, Cincinnati, Ohio, USA, 1999.

Meirelles, A., Ethanol dehydration by extractive distillation., Journal Chemistry and Tech Biotechnology, Vol. 53, 1992, pp. 181-188. DOI: https://doi.org/10.1002/jctb.280530213

Pinto, R.T.P, Wolf-Maciel, M.R. and Lintomen, L., Saline extractive distillation process for ethanol purification., Computers & Chemical Engineering. Vol. 24, 2000, pp. 1689-1694. DOI: https://doi.org/10.1016/S0098-1354(00)00455-5

Stupiello, J., Aspectos técnicos para tener en cuenta en las etapas de fermentación y destilación en la producción de alcohol., Memorias Seminario de Alcohol Carburante, Cali, Colombia. Junio de 2003.

Szitkai, Z., Lelkes, Z., Rev, E. y Fonyo, Z., Optimization of hybrid ethanol dehydration systems., Chemical Engineering and Processing., Vol. 41, 2002, pp. 631-646. DOI: https://doi.org/10.1016/S0255-2701(01)00192-1

Trindade, S., The Basis for a Sustainable World Fuel Ethanol Market. Memorias., Seminario de Alcohol Carburante, Cali, Colombia, Junio de 2003.

Widagdo, S. y Seider, W., Azeotropic Distillation. AIChE Journal, Vol. 42, No. 1, 1996, pp. 96-130. DOI: https://doi.org/10.1002/aic.690420110

Wolf-Maciel, M.R., Brito, P., Evaluation of the dynamic behavior on an extractive distillation column for dehydration of aqueous ethanol mixtures., Computers & Chemical Engineering. Vol. 19. Suppl, 1995, pp. 405-408. DOI: https://doi.org/10.1016/0098-1354(95)87070-9

Zudkevitch, et al., Extraction and/or extractive distillation of low molecular weight alcohols from aqueous solutions., United States Patent, 4,428,798., Enero 1984.

How to Cite

APA

Uyazán, A. M., Gil, I. D., Aguilar, J., Rodríguez Niño, G. and Caicedo Mesa, L. A. (2006). Producing fuel alcohol by extractive distillation: Simulating the process with glycerol. Ingeniería e Investigación, 26(1), 39–48. https://doi.org/10.15446/ing.investig.v26n1.14675

ACM

[1]
Uyazán, A.M., Gil, I.D., Aguilar, J., Rodríguez Niño, G. and Caicedo Mesa, L.A. 2006. Producing fuel alcohol by extractive distillation: Simulating the process with glycerol. Ingeniería e Investigación. 26, 1 (Jan. 2006), 39–48. DOI:https://doi.org/10.15446/ing.investig.v26n1.14675.

ACS

(1)
Uyazán, A. M.; Gil, I. D.; Aguilar, J.; Rodríguez Niño, G.; Caicedo Mesa, L. A. Producing fuel alcohol by extractive distillation: Simulating the process with glycerol. Ing. Inv. 2006, 26, 39-48.

ABNT

UYAZÁN, A. M.; GIL, I. D.; AGUILAR, J.; RODRÍGUEZ NIÑO, G.; CAICEDO MESA, L. A. Producing fuel alcohol by extractive distillation: Simulating the process with glycerol. Ingeniería e Investigación, [S. l.], v. 26, n. 1, p. 39–48, 2006. DOI: 10.15446/ing.investig.v26n1.14675. Disponível em: https://revistas.unal.edu.co/index.php/ingeinv/article/view/14675. Acesso em: 26 jan. 2025.

Chicago

Uyazán, Ana María, Iván Dario Gil, Jaime Aguilar, Gerardo Rodríguez Niño, and Luis A Caicedo Mesa. 2006. “Producing fuel alcohol by extractive distillation: Simulating the process with glycerol”. Ingeniería E Investigación 26 (1):39-48. https://doi.org/10.15446/ing.investig.v26n1.14675.

Harvard

Uyazán, A. M., Gil, I. D., Aguilar, J., Rodríguez Niño, G. and Caicedo Mesa, L. A. (2006) “Producing fuel alcohol by extractive distillation: Simulating the process with glycerol”, Ingeniería e Investigación, 26(1), pp. 39–48. doi: 10.15446/ing.investig.v26n1.14675.

IEEE

[1]
A. M. Uyazán, I. D. Gil, J. Aguilar, G. Rodríguez Niño, and L. A. Caicedo Mesa, “Producing fuel alcohol by extractive distillation: Simulating the process with glycerol”, Ing. Inv., vol. 26, no. 1, pp. 39–48, Jan. 2006.

MLA

Uyazán, A. M., I. D. Gil, J. Aguilar, G. Rodríguez Niño, and L. A. Caicedo Mesa. “Producing fuel alcohol by extractive distillation: Simulating the process with glycerol”. Ingeniería e Investigación, vol. 26, no. 1, Jan. 2006, pp. 39-48, doi:10.15446/ing.investig.v26n1.14675.

Turabian

Uyazán, Ana María, Iván Dario Gil, Jaime Aguilar, Gerardo Rodríguez Niño, and Luis A Caicedo Mesa. “Producing fuel alcohol by extractive distillation: Simulating the process with glycerol”. Ingeniería e Investigación 26, no. 1 (January 1, 2006): 39–48. Accessed January 26, 2025. https://revistas.unal.edu.co/index.php/ingeinv/article/view/14675.

Vancouver

1.
Uyazán AM, Gil ID, Aguilar J, Rodríguez Niño G, Caicedo Mesa LA. Producing fuel alcohol by extractive distillation: Simulating the process with glycerol. Ing. Inv. [Internet]. 2006 Jan. 1 [cited 2025 Jan. 26];26(1):39-48. Available from: https://revistas.unal.edu.co/index.php/ingeinv/article/view/14675

Download Citation

CrossRef Cited-by

CrossRef citations1

1. Yeney Lauzurique-Guerra, Lourdes Zumalacárregui-de Cárdenas, Osney Pérez-Ones, Geli Molina-Rivero. (2017). Evaluación de técnicas de deshidratación de etanol aplicando la simulación. DYNA, 84(200), p.185. https://doi.org/10.15446/dyna.v84n200.54230.

Dimensions

PlumX

Article abstract page views

1004

Downloads

Download data is not yet available.

Most read articles by the same author(s)

1 2 > >>